What a battle.... I worked maybe 20 hours on the amp from Friday night until yesterday and unfortunately did not manage to fix, although the ground loop improved ever so slightly.
The 4th pan that arrived and was by far the worst of them as far as noise.
I used a number of alligator clips to move some of the grounds around and try to debug the issue. With the tonestack disconnected I also disconnected the footswitch (because it is grounded to the chassis and I wanted to eliminate the most grounds I could), and I also removed the 3.3M dry path resistor to only leave the reverb circuit and PI on.
I experimented with the FX Loop ground, and it hums more if isolated via washers and grounded to the pre-amp then grounded on its own spot. The PI cathode ground did not make much difference between grounding it on the FX Loop or the Pre-amp ground.
Now to the reverb circuit, I added a new supply cap for the reverb transformer so I could play around with its ground too. With both RCAs (send/return) grounded to the chassis, the least amount of hum I managed to get was creating a separate ground for the reverb driver cathode, reverb recovery cathode, reverb supply and reverb send or dwell pot (but there was still hum) and in combination with the Reverb return pot and the mixer cathode grounded at the pre-amp ground straight (not the buss bar). The worst hum was grounding the reverb transformer supply with the screens or having the reverb recovery and mixer cathode grounded on the new reverb ground too.
I then went into the mission of isolating the RCAs which are under the board, so I had to gut the amp and remove the board to do that...Oh my...It improved a tiny little bit but with the return (red) isolated and grounded to the pre-amp and with the send (blue) grounded at the chassis. With both isolated it had more hum. I tried moving both and either between the pre-amp and the new reverb ground. I also tried the PI experiment again under this last configuration but did not make much difference.
The only thing I haven't tried is making all the power section and power tubes share the same ground like Hoffman. Worth a try?
Otherwise I guess I will have to live with it as there is nothing more I think I can do.
When I hooked everything back up, for one triode I did by mistake a cathode into the tube plate and the plate into the tube cathode. Did I fry the AX7? Now I have very little signal coming through and a bit of a distorted sound. I need to debug this today.

Probably a cold solder somewhere.