selloutrr wrote:
Meter for Ohm load to ground and try to get 0.01ohms or lower a solid grounding makes a huge difference. It's as important if not more so then lead dressing, because if the connection is not solid who cares how nice it looks.
If you're connecting a typical solder lug to the chassis, take a minute to clean the surface that will contact the chassis. You can do this by rubbing it with a clean pencil eraser. A small layer of corrosion can keep it from making good contact.
The same on the chassis side - clean it and at least scuff it up a bit with scotchbrite or sandpaper, to get the natural corrosion layer that 'grows' on the aluminum or steel chassis off.
The very best connection is made between two polished surfaces - if you clean and polish two metal surfaces and press them together tightly, the pieces can sort of 'weld' together at the molecular level - it sounds counter-intuitive, especially since scuffing the surface also works ok and is usually recommended - but it's freaky to see how tight a bond you can get between polished surfaces.
The reason for this is that when two very flat surfaces are brought into very close contact with each other, this allows an interchange of electrons between the atoms of the separate surfaces, which creates an attractive molecular force. The phenomenon is most apparent when 'wringing' metal calibration gage blocks.
Getting off on a pretty pretty obscure tangent I guess...